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Magnet
Controllers
Ohio's
magnet controllers feature robust contact tips and heavy-duty movable
parts. Parts interchangeability between Ohio controllers ensures that
customers need a minimum of controller-related inventory. Ohio's
controllers were designed to maximize worker productivity, with options
for both an automatic drop and a manual drop. Once the magnet is
clean of ferrous material, another operation may begin.
Automatic
Drop: In automatic drop mode
(standard feature),
the controller automatically senses the precise amount of reverse
current required to clear the magnet load. The
reverse current adjustment provides for a fast, clean drop of the magnet
over a complete range of magnetic material with one movement of the
master switch or push button. The drop circuitry is made to function by
a set of adjustable timers that control drop time.
Manual
Drop: In manual drop mode
(optional feature) with
low-amperage magnets, workers gain precise control over plates and the
ability to dribble scrap. The
controller allows for partial dropping of the load by controlling the
amount of reverse current to the magnet through discharge resistors. A
Drop position on the master switch or push button is spring-returned to
Off, giving the operator complete control of the drop cycle.
Brochure
Page: Controllers
(Adobe Acrobat file)
Model
CDS
Model
MC-1A / MC-1.5A / MC-2A Auto / Manual Drop Magnet Controllers
Optimizer™
Solid-State IGBT Magnet Controller
Model
RD-1W Automatic Drop Magnet Controller
Model
RD-3A Ohio Duty-Cycle™ Magnet Controller
Operator
Control Switches
All
electromagnet controllers serve the same functions of energizing and
de-energizing the magnet. They dissipate the stored inductive energy in
the magnet coil, apply a controlled amount of reverse current to
de-magnetize the magnet, and turn "off" completely the power
to the magnet.
Model
CDS
The
Model CDS magnet controller is the smallest controller in Ohio's line,
targeted at locations with space constraints, to manage magnets
requiring up to 20 A.
Features
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Smallest
available Ohio controller, at approx. 12"H x 14"W x
10"D (305 x 355 x 255 mm)
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For
use with magnets requiring up to 4,600 watts
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Operating
range: 1-20 amps DC (manual drop), 5-20 amps DC (automatic drop)
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230
VDC standard; 115 VDC available upon request
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Parts
interchangeability with larger Ohio controllers, to cut inventory
costs
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Automatic
drop and manual drop operating modes, for maximum operating
flexibility
CDS
Manual for installation, operation, service and parts information, in Adobe
Acrobat PDF format
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Model
MC-1A / MC-1.5A / MC-2A Auto / Manual Drop Magnet Controllers
 The
Model MC-1A Ohio Duty Cycle™ magnet controller is a wide range
controller used for magnets requiring 115 / 230 volt DC operation and 20 to
100 cold magnet amps. The Model 1.5A and MC-2A controllers offer
heavy-duty magnet control for magnets whose cold current ranges from
70-130 amps DC and 100-150 amps DC, respectively.

Features
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New
lift / drop interlock prevents resistor bank overheating
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230
VDC operation (also available in 115 V DC operation)
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MC-1A:
20-100 cold magnet amps; adjustable drop potentiometer
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MC-1.5A:
65-130 cold magnet amps; adjustable drop rheostat
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MC-2A:
100-150 cold magnet amps; adjustable drop rheostat
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Mechanical
interlock prevents resistor overheating
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Separate
resistor bank compartment prevents damage to front wiring and
components
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Available
in standard automatic or optional manual drop
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Rugged
steel case construction
-
Heavy-duty
parts interchangeable with other Ohio controllers, to cut inventory
costs
MC-1A
Manual for installation, operation, service and parts information, in Adobe
Acrobat PDF format
MC1.5A
and MC2A Manual for installation, operation, service and parts
information, in Adobe
Acrobat PDF format
Top
Optimizer™
Magnet Controller
The
Optimizer™ magnet controller offers wide-ranging control for all
magnets through solid-state, microprocessor-driven IGBT, enabling
user-adjustable parameters and choices among multiple, standard voltage DC operation.
Through its operating modes and existing 2- or 3-position operator
controls, the Optimizer™ offers optimum lift (100% voltage applied in
less than 50 ms), hold (lift current automatically reduced to optimized
holding current), dribble (magnet current slowly reduced), drop (instant
discharge through IGBT discharge, eliminating voltage spikes), and clean
(instant reversal of magnet current, eliminating voltage spikes).
The adjustable parameters allow Optimizer™-controlled magnets to run
cooler and more efficiently, improving productivity, profitability and
longevity. Choose from among three models: M350; M200; and
M100.

Features
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Solid-state
IGBT magnet control
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Adjustable
current and times for all operating modes, to maximize performance,
optimize production and prolong magnet life
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Multiple
operating modes, to improve lift, hold, dribble, drop and clean
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Cool-running
operation and energy efficiency
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Ability
to use controller with existing magnets and operator controls or
with new equipment, in 12VDC, 24VDC, 240 VDC and 120VAC operator
control voltages
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Offered
in 350-amp, 200-amp and 100-amp versions, complete in a NEMA12
enclosure
Optimizer
literature
Top
Model
RD-1W Automatic Drop Magnet Controller
The
Model RD-1W automatic controller is a “wide-range” magnet controller
used for magnets from 20 amps to 100 amps DC, cold current. A reverse
current adjustment provides
adjustable drop time on the load over a complete range of magnetic
materials with one movement of the master switch or push button. The RD-1W
controller uses many parts interchangeable with both higher- and
lower-range controllers for lower inventory costs.
RD-1W
Manual for installation, operation, service and parts information, in Adobe
Acrobat PDF format
Features
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Wide
operating
range: 20-100 amps DC (automatic and manual drop)
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Small
enclosure dimensions at approx. 21"H x 16"W x
15-1/2"D (530 x 405 x 395 mm)
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Adjustable
drop potentiometer
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230
VDC standard; 115 VDC available upon request
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Parts
interchangeability with other Ohio controllers, to cut inventory
costs
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Automatic
drop and manual drop operating modes, for maximum operating
flexibility
Top
Model
RD-3A Ohio Duty-Cycle™ Magnet Controller
The
Model RD-3A magnet controller is Ohio’s highest-rated controller,
featuring robust contact tips and heavy-duty movable parts. RD-3A’s amperage rating allows this controller to operate Ohio’s and
competitors’ largest magnets. And, of course, it cuts inventory costs
since all parts are interchangeable with Ohio's larger controllers.
Features
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Heavy-duty-cycle
controller, at approx. 34-1/2"H x
28"W x 14"D (875 x 710 x 355 mm)
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For
use with magnets requiring up to 46 kW
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Operating
range: 100-200 amps DC (automatic and manual drop)
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Adjustable
drop timer relays
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230
VDC standard; 115 VDC available upon request
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Mechanical
interlock prevents resistor overheating
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Separate
resistor bank compartment prevents damage to front wiring and
components
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Parts
interchangeability with other Ohio controllers, to cut inventory
costs
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Automatic
drop and manual drop operating modes, for maximum operating
flexibility
Top
Operator
Control Switches
Ohio
offers a variety of operator control switches to meet the personal
preferences of your workers. In addition to a push-button control
switch, Ohio offers a standard lever-type switch and reduced voltage
packages.
Push
Button Type Switch
Standard
Lever Type Switch
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3-position
drum switch
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Spring
return lever from drop to center position
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Dimensions:
4-5/8"H x 4-7/16"W x 5-3/4"D (120 x 110 x 145
mm)
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Optional
Heavy-Duty Master Switch: Dimensions: 11-3/4"H x 6"W x
7-1/4"D (300 x 150 x 185 mm)
Reduced
Voltage Package
Top
To
get a customized solution for your specific application, contact the
factory, or talk with the Ohio rep / dealer
nearest you.
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